Distillery / Ethanol Plant

World-Class Turnkey Ethanol & Alcohol Solutions from 10 KLPD to 1000+ KLPD

Raj Process is one of the leading distillery plant manufacturers in India, providing turnkey solutions for grain-based, molasses-based, cane juice-based, and multi-feed distilleries. With decades of experience, Raj Process delivers customized, energy-efficient, and sustainable solutions designed to meet the highest international quality standards.

Whether you’re producing extra neutral alcohol (ENA), fuel ethanol, or specialty spirits, our state-of-the-art distillery plants ensure maximum yield, low operating costs, and long-term reliability.

Turnkey Distillery Plant Solutions

Raj Process specializes in providing end-to-end turnkey solutions for ethanol and alcohol production:

• Plant Design & Engineering – optimized for efficiency and sustainability
• World-Class Manufacturing – in-house fabrication at our five advanced facilities
• Automation & Control Systems – cutting-edge instrumentation for seamless operation
• Installation, Commissioning & Support – complete on-site execution with after-sales services

With capacities ranging from 10 KLPD to 1000 KLPD, we serve a wide spectrum of industries including beverage, pharmaceuticals, chemicals, and biofuels.

Types of Distillery Plants We Manufacture

1. Grain-Based Distillery Plants

Our grain-based distillery plants process rice, maize, wheat, barley, malt, and other cereals to produce:

• Premium alcoholic beverages such as whiskey, vodka, gin, and beer
• High-purity ethanol for pharmaceutical and chemical applications

Key highlights:

• Continuous fermentation technology for consistent quality
• Multi-pressure vacuum distillation systems for maximum recovery
• Integrated DDGS dryers to convert by-products into valuable animal feed

2. Molasses & Cane Juice-Based Distillery Plants

Raj Process designs molasses-based distillery plants and cane juice-based ethanol plants with a focus on:

• Energy-efficient distillation systems
• Patented Zero Liquid Discharge (ZLD) integration
• High throughput with multi-pressure distillation

These plants cater to the growing demand for fuel ethanol under India’s ethanol blending program (EBP) while ensuring compliance with environmental norms.

3. Multi-Feed Distillery Plants

Our multi-feed distillery plants are designed for operational flexibility, capable of processing grains, molasses, or cane juice within the same facility. This ensures:

• Higher profitability
• Optimized resource utilization
• Future-ready ethanol production capabilities

Cutting-Edge Distillation Technologies

Raj Process stays ahead with consistent technological upgrades and innovative designs. Our expertise includes:

• Grain cooking optimization for better conversion efficiency
• Continuous fermentation for faster throughput
• Multi-pressure vacuum distillation for higher recovery
• Molecular sieve dehydration for fuel-grade ethanol
• DDGS drying systems to maximize by-product value

These advancements are powered by deep research in chemical engineering and microbiology, ensuring maximum yields and energy savings.

Why Choose Raj Process for Distillery Plants

• Turnkey Solutions → From 10 KLPD to 1000 KLPD
• Trusted Distillery Plant Manufacturers in India → Proven expertise across multiple configurations
• In-House Manufacturing → Five state-of-the-art facilities with CNC, laser, and robotic systems
• Energy-Efficient & Sustainable Designs → Integrated ZLD, DDGS, and renewable energy recovery
• Global Presence → Successful projects across India, Brazil, Africa, Thailand, and Southeast Asia
• Complete Support → Installation, commissioning, training, and after-sales service

Quality & Sustainability at the Core

At Raj Process, every distillery plant is designed for:

• Continuous 24×7 operation without downtime
• Compliance with global standards like ASME, API, ISO, IBR, and TEMA
• Eco-friendly solutions with ZLD compliance and energy-efficient evaporators
• Maximum ROI with optimized yields and reduced operating costs