Distillery Plant Manufacturers in India

RajPro-Ferment

Primary Goal: Achieve High Alcohol Yield with Maximum Feedstock Flexibility

A next-generation fermentation system engineered for superior alcohol conversion, rapid changeovers, and uninterrupted operation—ensuring higher productivity and profitability across molasses, cane syrup, and grain-based distilleries.

Technical Features

• Advanced Agitator Design – Custom-engineered agitators ensure uniform mixing with minimal shear stress, enhancing yeast life and fermentation efficiency.
• High-Conversion Fermenter Architecture – Precision tank geometry with optimized temperature control and aeration for maximum sugar-to-ethanol conversion.
• Liquefaction Section Compatibility – Fully integrated with grain-based liquefaction for seamless starch-to-sugar conversion.
• Automated CIP System – Automated Clean-In-Place ensures superior sanitation and reduced downtime.
• Integrated CO₂ Processing System – Captures and purifies fermentation CO₂ for food-grade recovery and additional revenue.
• Spent Wash Recycle Integration – Utilizes recycled spent wash for dilution, reducing fresh water demand and effluent load.

Key Performance

• Higher alcohol yield through optimized agitation and feeding strategy.
• Multi-feed flexibility enabling switching between molasses, cane syrup, and grain feedstocks.
• Reduced water consumption due to spent wash recycle integration.
• Lower contamination risk with automated CIP and hygienic operation.
• Additional revenue from integrated food-grade CO₂ capture.
• High operational reliability with automated controls and minimal human error.

RajPurify Distillation Systems

Primary Goal: Driving efficiency in every drop

A next-generation distillation platform engineered to produce ENA, Fuel-Grade, and Pharma-Grade ethanol with exceptional thermal efficiency—minimizing steam and power consumption through advanced heat integration and proprietary design enhancements.

Technical Features

• High-Purity Column Architecture – Designed to achieve low aldehydes, esters, and fusel oils for premium ENA quality.
• Advanced Heat Integration Scheme – Reuses vapor–condensate energy to minimize fresh steam and power consumption.
• Patented High-Efficiency Reboiler – Ensures superior heat transfer, minimal fouling, and long continuous operation.
• Optional MVR Technology – Mechanical vapor recompression for ultra-low OPEX in large setups.
• Automated Control System – Precise temperature, pressure, and reflux control with minimal operator intervention.
• Scalable Modular Design – Available from 1 KLPD to 500 KLPD for diverse distillery capacities.

Key Performance

• High purity output: ENA meeting global beverage standards; Fuel-grade >99.8%; Pharma-grade compliant.
• Low steam and power consumption for reduced OPEX and carbon footprint.
• Stable, reliable operation through automated process control.
• Maximum feedstock flexibility for molasses, cane syrup, and grain wash.
• Reduced maintenance from proprietary reboiler with anti-fouling design.
• Optimized for ZLD with seamless integration to evaporators and dryers.

RajVapor Evaporation Solutions

Primary Goal: Assured Zero Liquid Discharge (ZLD)

A robust and high-performance evaporation platform engineered to achieve complete ZLD compliance, integrating seamlessly into the Raj Process waste management and distillery ecosystem.

Operating Modes

• Molasses Mode (BMSW) – Handles high-TDS, corrosive effluents with integrated degasser and stripper modules for volatile removal.
• Grain Mode (Thin Slop) – Optimized for high-solids circulation with minimal scaling.
• Multi-Feed Mode – Adaptable to diverse effluent streams with varying viscosities and compositions.

Technical Features

• High-grade corrosion-resistant metallurgy for chemically aggressive effluents.
• Degasser & Ammonia Stripper for CO₂ and NH₃ removal before evaporation.
• Optimized flow-path engineering for uninterrupted handling of high-solid feeds.
• Anti-scaling design that preserves heat-transfer efficiency and reduces fouling.
• Configurable for molasses, grain, and multi-feed operations.

Key Performance

• Exceptional durability in corrosive, high-TDS environments.
• High thermal efficiency with stable U-values and minimal fouling.
• Reliable high-solids operation ensuring maximum uptime.
• Lower maintenance needs from advanced scale-prevention design.
• ZLD-ready concentrated output for downstream drying or incineration.